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A Reliable Company, meeting the market demands for high quality Air Oil Separator, Air Filter, Oil Filter, Line Filter, Hydraulic Filter, etc.
A Reliable Company, meeting the market demands for high quality Air Oil Separator, Air Filter, Oil Filter, Line Filter, Hydraulic Filter, etc.
ABC Filters Pvt. Ltd. is one of the Air Oil Separator Manufacturers, Suppliers, Dealers and Exporters in India, catering to diverse industrial compressor requirements. An air oil separator, also known as an air compressor oil separator, separates lubricating oil from compressed air in oil-injected compressor systems. It helps control oil carryover, supports oil recovery, and maintains compressed air quality.
An air oil separator element uses specialized filtration media to capture fine oil droplets and separate them from compressed air. A suitable compressor oil separator helps maintain effective oil separation, manage pressure drop, and support reliable compressor performance. Selecting the correct separator element according to compressor specifications is essential for efficient operation and timely maintenance.
Air oil separators are commonly used in rotary screw compressors, manufacturing facilities, pneumatic systems, packaging operations, and industrial process applications. As an air oil separator manufacturer and supplier in India, ABC Filters Pvt. Ltd. caters to industrial filtration requirements. Choosing a compatible industrial air oil separator helps reduce oil contamination in downstream equipment and supports consistent compressed air system performance.
As we are leading Air Oil Separator Manufacturers in India, our Types are designed to meet different application requirements and industry standards, including the following types:
An air oil separator is an essential component in oil-injected air compressor systems that separates lubricating oil from compressed air during the compression process. Also known as a compressor oil separator or air compressor oil separator, it helps reduce oil carryover, recover lubricating oil, and maintain compressed air quality. The separation process supports efficient compressor operation and helps protect downstream equipment from excessive oil contamination.
The working process of an air oil separator involves several stages:
Air oil separator specifications vary according to compressor capacity, airflow, operating pressure, oil type, separator dimensions, and required oil separation efficiency. The table below provides typical reference ranges to help users understand the main technical differences between various types of air oil separators. Actual specifications should be selected according to the compressor model and operating conditions.
| Air Oil Separator Type | Typical Airflow | Operating Pressure | Operating Temperature | Initial Pressure Drop | Oil Carryover* | Typical Service Interval* | Main Purpose | Common Applications |
|---|---|---|---|---|---|---|---|---|
| Screw Compressor Oil Separator | 50–5,000+ m³/hr | 7–40 bar | Up to 120°C | 0.1–0.5 bar | Typically <3 ppm | 4,000–8,000 operating hours | Separates lubricating oil from compressed air and supports oil recovery | Rotary screw compressors, factories, workshops, industrial plants |
| Coalescing Oil Separator | 50–3,000+ m³/hr | 5–40 bar | Up to 80°C | 0.1–0.4 bar | Application-dependent; can reach low ppm levels | 4,000–8,000 hours | Captures fine oil droplets and combines them for effective drainage | Industrial compressors, pneumatic systems, air treatment equipment |
| Oil Mist Separator | 50–2,500+ m³/hr | 5–30 bar | Up to 100°C | 0.1–0.5 bar | Typically low ppm, depending on design | 3,000–8,000 hours | Removes fine oil mist and aerosol particles from compressed air | Screw compressors, pneumatic equipment, manufacturing facilities |
| Compressor Separator Element | 50–5,000+ m³/hr | 7–40 bar | Up to 120°C | 0.1–0.5 bar | Typically <3 ppm | 4,000–8,000 hours | Separates entrained oil from compressed air and returns recovered oil to the circuit | Oil-injected screw compressors, compressor replacement applications |
| Screw Compressor Separator Element | 100–5,000+ m³/hr | 7–40 bar | Up to 120°C | 0.1–0.5 bar | Typically <3 ppm | 4,000–8,000 operating hours | Controls oil carryover while maintaining suitable compressed air flow | Automotive plants, factories, workshops, production systems |
| Coalescing Separator Element | 50–3,000+ m³/hr | 5–40 bar | Up to 80°C | 0.1–0.4 bar | Low oil aerosol carryover when correctly selected | 4,000–8,000 hours | Combines microscopic oil droplets into larger droplets for drainage | Oil-injected compressors, pneumatic machinery, instrumentation systems |
| Replacement Oil Separator Element | 50–5,000+ m³/hr | 7–40 bar | Up to 120°C | 0.1–0.5 bar | Designed to restore specified separation performance | Typically 4,000–8,000 hours | Replaces a contaminated or worn separator element | Compressor servicing, industrial compressors, mobile compressors |
| Industrial Air Oil Separator | 500–10,000+ m³/hr | 7–40 bar | Up to 120°C | 0.1–0.6 bar | Typically <3 ppm when properly selected | 4,000–8,000 operating hours | Provides reliable oil separation during continuous industrial operation | Factories, process industries, manufacturing plants, industrial workshops |
| Mobile Compressor Separator | 50–2,500+ m³/hr | 7–30 bar | Up to 120°C | 0.1–0.5 bar | Typically <3 ppm | 3,000–6,000 hours | Maintains oil separation under variable loads and field conditions | Construction, mining, drilling, roadwork, field-service equipment |
| Portable Compressor Separator | 20–1,500+ m³/hr | 5–30 bar | Up to 100°C | 0.1–0.5 bar | Application-dependent | 3,000–6,000 hours | Controls oil carryover in compact and transportable compressor systems | Workshops, maintenance, construction, temporary compressed air systems |
As Air Oil Separator Manufacturers in India, selecting the right separator requires checking compressor compatibility, operating conditions, and performance specifications. The following factors can help identify a suitable replacement:
For product enquiries, provide the compressor make and model, existing separator part number, and relevant dimensions wherever available. These details help determine a suitable air oil separator for your compressor application.
An air oil separator is designed to separate lubricating oil from compressed air in oil-injected compressor systems. Key features of an air compressor oil separator, including coalescing filtration media, efficient oil recovery, and application-specific construction, help control oil carryover and maintain reliable compressor performance. The right compressor oil separator element can also support routine maintenance and protect downstream equipment from oil contamination.
| Features | Benefits |
|---|---|
| High-efficiency coalescing filtration media | Helps separate fine oil droplets from compressed air. |
| Oil mist removal capability | Helps minimize residual oil carryover into downstream air systems. |
| Optimized pressure drop | Supports efficient airflow and compressor operation. |
| Effective oil recovery system | Allows separated oil to return to the compressor's lubrication circuit, where applicable. |
| Durable separator construction | Supports dependable performance under suitable operating conditions. |
| Compressor-specific compatibility | Helps match the air oil separator to the compressor's capacity, pressure, and operating requirements. |
| Replaceable air oil separator element | Simplifies scheduled maintenance and element replacement. |
| Fine oil droplet capture | Helps reduce oil contamination and protect connected pneumatic equipment. |
| Sr. No. | Part No. | OEM Part No. | Product Category | New MRP |
|---|---|---|---|---|
| 1 | AF 5001 | 3879074/75 | Air Filter | ₹8,212 |
| 2 | AF 5002 | 4055591/92 | Air Filter | ₹8,814 |
| 3 | AF 5003 | 8200015/16 | Air Filter | ₹8,979 |
| 4 | AF 5004 | 9095789501/02 | Air Filter | ₹7,554 |
| 5 | AF 5005 | B474608/09 | Air Filter | ₹8,939 |
| 6 | AF 5006 | 3237962/98 | Air Filter | ₹6,792 |
| 7 | AF 5007 | B574602/1 | Air Filter | ₹4,698 |
| 8 | AF 5008 | 3237953/19 | Air Filter | ₹5,793 |
| 9 | AF 5009 | 9097044750/60 | Air Filter | ₹5,009 |
| 10 | AF 5010 | 9095786201/02 | Air Filter | ₹5,730 |
As Air Oil Separator Manufacturers in India, our all types are used in various types of industrial sectors such as:
ABC Filters Pvt. Ltd. provides air oil separator solutions for industrial compressor applications. Product selection considers compressor requirements, separator compatibility, and expected operating conditions.
Choose ABC Filters Pvt. Ltd. Is leading Air Oil Separator Manufacturers, Suppliers, Dealers and Exporters in India. An efficient air oil separator is essential for separating oil from compressed air, supporting oil recovery, and maintaining the performance of oil-injected compressors. Understanding the air oil separator working principle and monitoring operating conditions can help maintain effective separation and reduce unwanted oil contamination. Regular inspection, proper maintenance, and timely replacement can also help address common air oil separator failure symptoms and maintain reliable compressor performance. Selecting the appropriate separator according to the compressor and application can provide consistent filtration and dependable operation.
An air oil separator removes entrained lubricating oil from compressed air in oil-injected compressor systems. The separator element captures fine oil droplets, which combine into larger droplets and drain into the collection area. The separated oil is returned to the compressor's lubrication circuit where the design permits.
Excessive oil carryover can result from a damaged, saturated, or incorrectly fitted separator element. Other possible causes include a blocked oil return line, excessive oil level, unsuitable lubricant, or a malfunctioning component in the compressor system. The underlying cause should be identified before replacing parts.
Common air oil separator failure symptoms include increased oil consumption, oil appearing in downstream compressed air equipment, a rising pressure differential across the separator, and changes in compressor operating performance. These symptoms can also have other causes, so the compressor should be inspected before concluding that the separator has failed.
An air oil separator should be replaced according to the compressor manufacturer's recommended service interval or when inspection and operating measurements indicate that replacement is necessary. Operating hours alone may not accurately predict element life because oil quality, contamination, and temperature can affect performance.
Air oil separator troubleshooting involves checking the separator's pressure differential, oil level, oil return line, lubricant condition, and installation. Inspect the element for damage and confirm that the correct separator is installed. Follow the compressor manufacturer's service procedures and ensure the system is isolated and fully depressurized before maintenance.
To select a compatible air oil separator element, check the compressor make and model, existing part number, separator dimensions, operating pressure, and temperature requirements. Confirm compatibility with the compressor manufacturer's specifications before ordering a replacement.
No. An air oil separator reduces entrained liquid oil and oil aerosols, but it does not necessarily remove all residual oil or oil vapour. Additional compressed air treatment may be required to achieve the oil content and air purity specified for the application.
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